The following is detailed introduction to the 315S automatic pipe cutting machine:

Structural Design

• Machine Body Structure: Usually made of high-strength metal materials, such as high-quality carbon steel or stainless steel, through processes like welding and casting. It has good stability and rigidity, capable of withstanding the impact force and vibration during the cutting process to ensure cutting accuracy.

• Transmission System: Common transmission methods include gear transmission, chain transmission, and belt transmission, etc. Driven by the motor, the transmission components drive the cutting tool to achieve high-speed rotation or linear movement, efficiently transmitting power to the cutting tool and ensuring a smooth and powerful cutting process.

• Clamping Device: Generally equipped with a pneumatic or hydraulic clamping mechanism, which can quickly and accurately fix the pipe to prevent the pipe from moving or shaking during cutting. Some advanced clamping devices also have an automatic centering function to ensure that the pipe is always in the central position during the cutting process, improving the cutting accuracy.

• Feeding System: Adopting a ball screw or chain feeding mechanism driven by a servo motor or a stepper motor, it can precisely control the feeding speed and length of the pipe. Part of the feeding system also has an automatic feeding function, which can cooperate with the pipe storage device to achieve the automatic supply of pipes and improve production efficiency.

Control System

• Controller: PLC (Programmable Logic Controller) or industrial computer is mostly used as the controller, which has powerful logical operation and control capabilities. According to the preset programs and parameters, it can precisely control each action of the pipe cutting machine, such as feeding, clamping, cutting, and retracting the tool, etc., to realize the automated cutting process.

• Touch Screen Operation Interface: Equipped with a high-resolution touch screen, users can conveniently set parameters such as pipe cutting length, speed, and quantity by touching the screen. They can also monitor the running status of the pipe cutting machine in real-time, such as the tool position, pipe feeding amount, and the number of cutting times, etc. In addition, the touch screen interface usually has a user-friendly human-computer interaction design, which is simple and intuitive to operate and easy to master.

• Sensors: A variety of sensors are installed, such as position sensors, speed sensors, and pressure sensors, etc. The position sensor is used to detect the positions of the tool and the pipe to ensure the accuracy of the cutting position; the speed sensor is used to monitor the feeding speed of the pipe and the cutting speed of the tool to achieve the closed-loop control of the speed; the pressure sensor is used to detect the clamping force and cutting force to prevent the cutting quality from being affected due to excessive or insufficient pressure.

Cutting Technology

• Cutting Tool: According to the material and cutting requirements of the pipe, different types of cutting tools can be selected, such as carbide saw blades, high-speed steel saw blades, laser cutting heads, plasma cutting torches, etc. Carbide saw blades have high hardness, high wear resistance, and good cutting accuracy, and are suitable for cutting various metal pipes; laser cutting heads have the advantages of high cutting accuracy, fast speed, and smooth cutting edges, and are often used for cutting high-precision pipes such as stainless steel pipes and copper pipes.

• Cutting Method: There are mainly two cutting methods: rotary cutting and linear cutting. Rotary cutting is that the tool rotates around the pipe for cutting, which is suitable for cutting round pipes; linear cutting is that the tool moves linearly along the axial or radial direction of the pipe for cutting, which can be used for cutting special-shaped pipes such as square and rectangular ones. In addition, some pipe cutting machines also have the bevel cutting function. By rotating the tool or the pipe, bevel cutting at different angles can be achieved.

• Cutting Accuracy: Using high-precision measuring devices and advanced control systems, the measurement accuracy of the pipe feeding length can reach 0.05mm, and the cutting accuracy can reach ±(0.1% + 2mm). During the cutting process, the stability of the cutting accuracy can be effectively ensured by monitoring and adjusting the cutting parameters in real-time.

Safety Protection

• Emergency Stop Button: Emergency stop buttons are set on the operation panel and at prominent positions of the machine body of the pipe cutting machine. When an abnormal situation occurs, the operator can immediately press the button to cut off the power supply and make the pipe cutting machine stop running to avoid safety accidents.

• Overload Protection: The control system has an overload protection function. When the cutting force or the motor current exceeds the set value, the system will automatically reduce the cutting speed or stop cutting to prevent the motor and the tool from being damaged due to overload. At the same time, it also protects the safety of the operator.

Application Scenarios

• Construction Industry: It is used for cutting construction water supply and drainage pipes, HVAC pipes, gas pipes, etc., and can meet the cutting requirements of pipes with different diameters and materials, providing efficient and precise pipe processing services for construction projects.

• Automobile Manufacturing: In the production of auto parts such as exhaust pipes, oil pipes, and brake pipes, the 315S automatic pipe cutting machine can precisely cut the pipes, ensuring the dimensional accuracy and cutting edge quality of the pipes, and providing high-quality pipes for the assembly of auto parts.

• Mechanical Manufacturing: It is suitable for cutting various tubular parts in mechanical equipment, such as transmission shafts, hydraulic pipes, air pipes, etc. According to different pipe materials and specifications, appropriate cutting tools and processes can be selected to meet the high-precision requirements of the mechanical manufacturing industry for pipe processing.

• Petroleum and Chemical Industry: In the processing of petroleum casing pipes, oil pipes, chemical pipes, etc., the 315S automatic pipe cutting machine can achieve efficient and precise cutting processing, meeting the strict requirements of the petroleum and chemical industry for the quality and processing accuracy of pipes. At the same time, it can reduce power consumption and save steel materials.

Final Samples :